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UTILITY SYSTEMS MANAGEMENT PLAN

2008

 
 

1.  GOALS

2. OBJECTIVES

3.  SCOPE

4. RESPONSIBILITIES

5.  UTILITY SYSTEMS MANAGEMENT PROCESSES

      a. Design and Installation of the Utility Systems

      b. Risk Criteria, Inventory and Strategies

      c.   Inspecting, Testing and Maintenance Strategies

      d. Inspecting, Testing and Maintenance Intervals

      e.   Emergency Procedures

      f.   Mapping the Distribution of Utility Systems

      g.   Labeling for Emergency Shutdown

      h.   Pathogenic Biological Agents in Cooling Towers and Water Systems

      i.   Pressure Relationships, Air Exchange Rates, and Filtration Efficiencies

      j. Emergency Electrical Power Systems

      k. Maintaining Documentation

      l.  Maintaining the Emergency Electrical Power Systems

   m.  Piped Medical Gas Systems

      n.  Incident Reporting and Investigation

      o.  Monitoring of Performance

      p.   Annual Evaluation

      q.   Orientation and Education Program 
 

1. GOALS.   To provide an environment of care (EC) that is safe, controlled, and comfortable; reduce the potential for nosocomial illness; minimize the risks associated with utility failures; and to ensure the operational reliability of utility systems.  These goals are consistent with the Command’s mission in providing quality healthcare to soldiers, retirees, and their families. 
 

2. OBJECTIVES.  This plan is designed to protect people, equipment, property, and the environment by ensuring the safe and reliable operation of the utility systems that impact life support, infection control, environmental support, equipment support, and communications.  The primary objectives of this plan are: 
 

      a. Ensuring compliance with applicable regulatory requirements, standards and guidelines, and manufacturers’ recommendations. 
 

   b. Carrying out an effective preventive maintenance program. 
 

      c. Providing operator and user training. 
 

      d. Maintaining reference documents for each system. 
 

      e. Establishing effective contingency plans in the event of a utility system failure. 
 

      f. Monitoring equipment performance and identifying improvement opportunities. 
 

      g. Maintaining required permits and licenses. 
 

3. SCOPE.   
 

      a. The plan applies to this Military Treatment Facility (MTF) and all subordinate MTFs to include (LIST CLINICS AND SATELLITE LOCATIONS SERVED BY THE FACILITY).   
 

      b. The utility systems covered under this plan are: electrical distribution; emergency power; horizontal and vertical transport (elevators and pneumatic tube system); heating, ventilating, and air conditioning; plumbing; boiler and steam; medical gases; medical/surgical vacuum; and facility communication systems (nurse call, overhead paging, computer, and telephone). 
 

4. RESPONSIBILITES.   
 

      a. The Facility Manager is responsible for developing, implementing, and monitoring this plan and ensures that required inspections, tests, and maintenance of the utility systems   except for the communication systems are completed as required.   
 

      b. The Chief, Information Management is responsible for inspections, tests, and maintenance of the communication systems.   
 

      c. The (INSTALLATION) Department of Public Works inspects, tests, and maintains the (LIST) systems. 
 

      d. The (CONTRACTOR NAME) inspects, tests, and maintains the (LIST) systems.   
 

      e. The organization chart in Appendix A shows the primary officers, departments, and services that provide input into the development and implementation, and maintenance of the Utility ManagementProgram.   
 

      f. All staff must be trained and competent in safe operation and use of utility systems and in emergency response and reporting procedures. 
 

5. UTILITY SYSTEMS MANAGEMENT PROCESSES.  This management plan is based on a plan, teach, implement, respond, monitor, and improve cycle.  Appendix B lists the corresponding policies, regulations, SOPs, systems, and databases pertaining to each of these requirements. 
 

   a.  Design and Installation of Utility Systems.  The Facility Manager uses the Department of Defense Medical Military Construction Program Facilities Design and Construction Criteria, MIL-HDBK-1191 July 09, 2002 and AIA Guidelines for Design and Construction of Hospital and Healthcare Facilities, 2001 ED as references to make sure that the utility systems meet the patient care and operational needs of the services in the MTF’s buildings.   
 

      b.   Risk Criteria, Inventory and Strategies.  All utility systems having an impact on the environment, life support, infection control, support of the environment, equipment, and communications are classified as critical systems.  The Facilities Department utilizes the Defense Medical Logistics Standard Support (DMLSS) System to maintain a current, accurate inventory of the utility systems and their critical operating components covered under this plan.  Newly acquired equipment is added to the inventory within three months of acquisition/installation. 
 

      c.   Inspecting, Testing, and Maintenance Strategies.   
 

            (1) Operational plans provide guidance for the management and implementation of the Utility Program, including maintenance, testing, and inspection procedures to support operational reliability, managing risks in the EC, and training system operator and users.  These documents are summarized in Table 7.1.   
 

Table 7.1  Summary of Operational Plans

Functional Area

Document

Minimum Review of Frequency

Reviewer

MaintenanceManagement System

Operations and MaintenanceContract

As Required

DPW

Facilities Manager

Utilities Systems Inventory

DMLSS

Six months

Facilities Manager

Utilities System Evaluation

Utility Management Manual

Annual

Facilities Manager

Elevators

Elevator Systems

Three years

Facilities Manager

Emergency Generators and Power

Utility Management Manual

Annual

Facilities Manager

Emergency Lights; Plumbing Transformers; HVAC

Shop Control PM Number

Annual

Facilities Manager

Electrical Distribution; Sewer Systems

Utility Management Manual

Annual

Facilities Manager

Oxygen, Nitrous Oxide, and Vacuum Systems

Utility Management Manual Gas Systems

Annual

Facilities Manager

Grounds Maintenance

Shop Control PM Number

Annual

Facilities Manager

Lockout/Tagout

Lockout/Tagout Plan

As required

DPW

Incident and Employee Accident Reporting

Safety Manual

Annual

Safety Manager

General Safety

Safety Manual

Annual

Safety Manager

Hazardous Materials and Wastes

Hazard Communication Plan and Hazardous Materials and Waste Plan

Annual

Safety Manager

Disaster Response

Emergency Preparedness Plan

Semi-annual

Plans, Training, Mobilization, and Security

 
 

            (2) The Facilities Department maintains written procedures that include performance standards for inspecting, testing, and maintaining critical operating components of utility systems in accordance with applicable regulations, standards, guidelines and manufacturers’ recommendations, risk levels and current MTF experience.  These documents are summarized in Table 7.2.   
 

Table 7.2  Summary of Regulations, Codes, and Standards

System

Regulation, Code or Standard

Heating Ventilation and Air Conditioning

  • MIL-HDBK-1191

  • ASHRAE, NFPA 90A

Medical Gas System

  • MIL-HDBK-1191

  • NFPA 99

Medical/Surgical Vacuum Systems

  • MIL-HDBK-1191

  • NFPA 99

Electrical Distribution System

  • MIL-HDBK-1191

  • NFPA 70

Emergency Power System

  • MIL-HDBK-1191,AIA Guidelines

  • NFPA 110

Elevators

  • MIL-HDBK-1191

  • ASME A17.1b (1998) This standard governs the installation, alteration,maintenance and testing of elevators and escalators. 

  • ASME A17.2.1b (1998) Inspector's Manual for Electric Elevators

  • ASME A17.2.2a (1998) Inspector's Manual for Hydraulic Elevators

  • ASME A17.2.3 (1998) Inspector's Manual for Escalators and Moving Walks

  • ASME A17.3 (1996) Standard for Existing Elevators and Escalators

  • ASME A90.1 (1997) Standard for Belt Manlifts 

Nurse Call System

  • MIL-HDBK-1191

Telephone System

  • MIL-HDBK-1191

Boiler/Steam

  • MIL-HDBK-1191

  • The Boiler and Pressure Vessel Code of the American Society of Mechanical Engineers (ASME), dated July 1, 1998 and addenda and interpretations through December 31, 1998.

  • 1998 Edition of the ANSI/ASME B31.1, Power Piping Code and Addenda;

  • 1996 Edition of the ANSI/ASME B31.9, Building Service Piping;

  • 1998 Edition of the National Board Inspection Code ANSI/NB 23

  • 1998 Edition of ASME (CSD-1), Controls and Safety Devices

Plumbing

  • MIL-HDBK-1191

  • 1997 Uniform plumbing code with state amendments.  This code is used for all commercial plumbing code applications. 

HVAC

  • MIL-HDBK-1191

  • AIA Guidelines for Design and Construction of MTFs and Healthcare Facilities

  • OSHA CPL.2.106, Enforcement Procedures and Scheduling for Occupational Exposure to Tuberculosis

Aerosolizing Water Systems

  • ASHRAE 12-2000

  • draft CDC Guidelines for Environmental Infection Control in Healthcare Facilities

 
 

            (3) All systems or components included in the Preventive Maintenance Program (PMP) are assigned a unique identification number and a corresponding record is created in the DMLSS database.  The identification numbers attach each component to a specific preventive maintenance procedure, schedule and service history file.    
 

         (4) The MTF maintains documentation in the DMLSS database for the following – 
 

               (a)  A current, accurate, and separate inventory of utility components included in the utility management plan.   
 

                  (b)  Performance and safety testing of each critical component identified in the plan before initial use. 
 

                  (c) Critical components of life support utility systems/equipment consistent with maintenance strategies.  
 

                  (d)  Critical components of infection control utility systems/equipment for high-risk patients. 
 

                  (e) Critical components of non-life support utility systems/equipment. 
 

      d. Inspecting, Testing, and Maintenance Intervals. 
 

            (1) The PMP facilitates program implementation and time management, and it serves as a tracking tool to ensure that required inspections, tests, and maintenance, are performed, completed in a timely manner, and properly documented.   
 

            (2) All systems are tested prior to initial use and annually unless otherwise specified by pertinent regulations, standards and guidelines, and manufacturer’s recommendations, or by equipment needs based on performance history or risks. The latter is determined by the Facility Manager through evaluation of all repairs and preventive maintenance to each system component.    
 

            (3) The Facilities Department’s Quality Control Manager randomly selects about 3% of the equipment having undergone preventive maintenance, inspects the chosen equipment, and compares his findings with those of the operator who originally inspected the equipment.  Appropriate action is taken whenever discrepancies occur.    
 

      e.   Emergency Procedures.  Emergency procedures for Utility Systems Management are maintained in policies and procedures maintained by Facilities Department; Plans, Training, Mobilization, and Security (PTMS); and the Department of Nursing.  These emergency procedures address the following –

 

            (1) Specific procedures in the event of utility systems malfunction 
 

            (2) Identification of an alternate source of essential utilities 
 

            (3) Shutoff of malfunctioning systems and notification of staff in affected areas 
 

            (4) Procedures for obtaining repair services when utility systems fail 
 

      f.   Mapping the Distribution of Utility Systems.  For each major system, the Facilities Department maintains current, detailed schematics mapping the layout of each system.  These schematics show technical details and operational procedures.  These documents also include distribution and controls for partial or complete shutdown as well as operating procedures for key controls to include notification of staff in affected areas.   
 

      g.  Labeling for Emergency Shutdown.  The Facilities Department labels controls for a partial or complete emergency shutdown.  Emergency shutoff controls are inspected annually. 
 

      h.   Pathogenic Biological Agents in Cooling Towers and Water Systems.   
 

            (1) The key steps for managing pathogenic biological agents in aerosolizing water systems are to ensure that equipment that re-circulates water continuously is properly designed, accurately installed, and adequately maintained.   
 

            (2) Guidance followed for controlling pathogenic biological agents in aerosolizing water systems are listed in Appendix D.   
 

            (3) If there is a case of suspected or known nosocomial infection, the Facility Manager works together with the Infection Control and Preventive Medicine to review engineering policies and procedures related to inspections, preventive maintenance, and the culturing guidelines to be used.  

 

      i.   Pressure Relationships, Air Exchange Rates, and Filtration Efficiencies.   
 

            (1) The key steps for managing airborne contaminants are the correct design, installation and maintenance of air handling and ventilation systems.  Emphasis is placed on the proper pressure relationships, air exchange rates, and filtration efficiencies in areas where patients are treated or housed that may have auto immune systems that are suppressed. These areas include operating rooms, special procedure rooms, delivery rooms, protective isolation rooms, laboratories and sterile supply rooms.   
 

            (2) Guidance followed for controlling airborne contaminants are listed in Appendix D.   
 

            (3) If there is a case of suspected or known nosocomial infection, the Facility Manager works together with Infection Control and Preventive Medicine to review engineering policies and procedures related to inspections, preventive maintenance, and the culturing guidelines to be used.  
 

   j.   Emergency Electrical Power Systems.  The Facilities Management Branch conducts testing of the emergency power system at least every 30 days using the current edition of NFPA 00 and NFPA 110.  When normal power is interrupted, the emergency power source supplies electricity to the following: 
 

         (1) Alarm systems 
 

        (2)  Exit route illumination 
 

         (3)  Emergency communication systems

        

         (4)  Illumination of exit signs

        

         (5) Blood, bone, and tissue storage units 
 

         (6)  N/A 
 

        (7)  Emergency/urgent care areas

        

         (8)  Elevators (at least one for nonambulatory patients)

        

         (9)  Medical air compressors

        

         (10) Medical and surgical vacuum systems

        

         (11) Areas where electrically powered life-support equipment is used

        

         (12)   N/A

        

            (13)   N/A 
 

            (14)  Operating rooms 
 

            (15)  Postoperative recovery rooms 
 

            (16)  Obstetrical delivery rooms 
 

            (17) Newborn nurseries 
 

      k.  Maintaining Documentation.  Through DMLSS, the hospital maintains documentation for the following: 
 

      

  1. A current, accurate, and separate inventory of utility components identified in the utility management plan. 

 
      

  1. Performance and safety testing of each critical component identified in the plan before initial use.

 
      

  1. Critical components of life support utility systems/equipment consistent with maintenance strategies.

 
      

  1. Critical components of infection control utility systems/equipment for high-risk patients.

 
 

    1. Critical components of non-life support utility systems/equipment.

 
 

      l.  Maintaining the Emergency Electrical Power Systems.       
 

    1. The MTF has (LIST QUANTITY AND SIZE) emergency generators. 

 
 

            (2) Generator testing is conducted 12 times a year, with interval not less than 20 days and not more then 40 days apart.  Testing is conducted for at least 30 continuous minutes under a dynamic load that is at least 30% of the nameplate rating of the generator.  Generators that are tested to less than the 30% of the nameplate rating still require a 30 minute testing period.  Guidance for testing generators that tested less than the nameplate rating and for diesel-powered generators that do not meet the minimum exhaust gas temperatures is located in the JC EC Standard EC.7.40.   
 

            (3) All transfer switches are tested 12 times annually with the testing intervals not less than 20 days and not more than 40 days apart. 
 

            (4) Battery-powered lights for egress purposes are tested for 30 seconds every 30 days, and for 1½ hours annually. 
 

    1. The MTF does not have and stored emergency power supply systems.

 
 

       (6)  Facilities Management Branch further tests each emergency generator at least once every 36 months for a minimum of four continuous hours.  The test is conducted under a load (dynamic or static as necessary) that is at least 30 % of the nameplate rating of the generator. 
     

       (7)  If a test fails, the Facilities Management Branch implements interim measures to compensate for the risk to patients, visitors, and staff until necessary repairs or corrections are completed. 
     

       (8)  If a test fails, the organization performs a retest after making the necessary repairs or corrections. 
     

      m.  Piped Medical Gas Systems.   
 

            (1) The medical gas system includes compressed air for medical and dental patient and laboratory use; vacuum for medical and dental patient use, laboratory dust collection, and waste anesthesia gas disposal; and gases for patient, laboratory, and equipment use. The system design includes centralized gas storage, compressors, a piped distribution system, and connection outlets.  Point-of-use or decentralized systems are also included.    
 

            (2) The medical gas system is installed and tested in accordance with NFPA 99.  Testing includes, but is not limited to, cross-connection, purity, pressure, and alarm testing. All testing and certification of the medical gas systems is done by an independent testing agency. 
 

      n.   Incident Reporting and Investigation.   
 

            (1) The Facility Manager identifies, documents, investigates, and evaluates utility system incidents, failures, problems, or user errors to identify trends and problems that pose a potential threat to health and safety and opportunities for improvement.  Investigations may include a review of equipment service reports, incident reports, utility failures, and user errors.  Corrective actions are implemented in a timely manner and the results are evaluated for effectiveness.   
 

            (2) Typical incidents that require reporting and investigation include normal electric power system failures, emergency power system failures, water system failures or contamination, steam system failures, sewer system leaks and major blockages, medical gas system failures, disruption of HVAC service to patient care units and service areas, and any other incident deemed appropriate by the Facility Manager. 
 

      o.   Monitoring of Performance.  
 

            (1) Performance monitoring is used to – 
 

                  (a) Identify areas of concern and strengths in the MTF’s Safety Program. 
 

                  (b) Identify or determine actions necessary to address areas of concern. 
 

                  (c) Assess actual compliance with relevant security standards.   
 

            (2) The Facility Manager – 
 

                  (a) Identifies at least one measurable performance improvement standard to monitor performance regarding actual or potential risk related to one or more of the following – 
 

                        (1) Staff knowledge and skills 
 

                        (2) Level of staff participation  
 

                        (3) Monitoring and inspection activities 
 

                        (4) Emergency and incident reporting 
 

                        (5) Inspection, preventive maintenance, and testing of equipment 
 

                  (b)  Considers high-risk, high-volume or chronic problems when developing performance standards to better focus limited resources. 
 

                  (c)  Sets desired goals or benchmarks and develops and implements data collection and reporting procedures.   
 

            (3) The EC Committee tracks performance and documents the results in the committee minutes.   
 

            (4)  Annually, the EC Committee recommends at least one EC performance improvement standard to the Executive Committee for review and inclusion in the MTF’s performance improvement program.   
 

            (5) The current performance standard(s) is listed in Table 7.3.   
 

 
 

      Table 7.3  2008 Utility Systems Management Program Performance Measures

Performance Standard

Performance

Indicator

Justification for the

Selection of the standard

Source of Data

95% of work orders are completed within the prescribed timeframe.

Timeframe in which work orders are currently completed.

Improve timeframe in which work orders are completed.

PreventiveMaintenanceRecords

100% of scheduled preventive maintenanceinspections on Life Support utility equipment (95% for non-life support utility equipment systems) are completed on time.

Percent of completed inspections

Assessment ofpreventivemaintenanceinspection activities

PreventiveMaintenanceRecords

100% of utility system failures are evaluated

Percent of failure reports evaluated

Assessment of emergency and incident reporting systems

Utility system failure reports

 
 

      p.   Annual Evaluation.   
 

      (1) The Facility Manager evaluates the management plan and presents the evaluation to the EC Committee for review and approval each January.  In performing the annual review, the he uses a variety of sources such as inspection and audit results, accident/incident reports, employee reports of unsafe or unhealthy working conditions, customer satisfaction surveys, suggestion boxes, performance improvement committees, and other statistical information and tracking reports.  The Facility Manager may also use other forms of review and input from relevant sources such as leadership, other EC disciplines, management, staff, personnel, and volunteers.  
 

         (2) The annual evaluation includes an assessment of the plan’s –  
 

              (a)  Scope.  Based on the outcome of objectives assessment, the scope of the plan is expanded, reduced or maintained at its present scope (buildings, equipment, people, operations, services) 
 

                  (b)  Objectives.  An annual assessment is made to determine if the objectives, as outlined in paragraphs 2.a through 2.g were met 
 

                  (c)  Performance.  Review of performance standard(s) is made to determine the level of performance and whether the level of performance is acceptable 
 

                  (d)  Effectiveness.  An acceptable level of effectiveness is determined by attaining success in meeting objectives and producing a satisfactory level of performance 
 

            (3) Once the EC Committee approves the annual review, the results are submitted to the Executive Committee for review and approval.   
 

            (4) The annual review is used as an opportunity to develop or modify programs, plans, and policies; identify and implement additional or more effective controls; and enhance the Employee Orientation and Annual Refresher Training Programs.   
 

      q. Orientation and Education Program.   
 

         (1) The orientation and education component pertaining to safety addresses the following  criteria – 
 

                  (a) The utility system's capabilities, limitations, and special applications. 
 

                  (b) Emergency procedures in the event of system failure. 
 

                  (c) Certification, license or information and skills necessary to perform assigned maintenance responsibilities. 
 

                  (d) Location and instructions for use of emergency shutoff controls.  
 

                  (e) Processes for reporting utility system management problems, failures, and user errors. 
 

            (2) The Chief, Plans, Training, Mobilization, and Security (PTMS) Office manages the organization-wide New Employee Orientation Program.  Generally, new employees are scheduled to attend orientation within 30 days of hire.   
 

            (3) The Chief, PTMS Office manages the Annual Refresher Training Program.  Generally, all staff and personnel attend annual refresher training during their birth month.   
 

            (4) Supervisors provide worksite-specific orientation and annual refresher training.   
 

            (5) All training is documented in the staff competency folders. 
 


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